You can't see why.
Your dashboards are green. Your financials are not. Where's Your Herbie? is the framework that reconciles them — built on forty-seven years of plant practice, the Theory of Constraints layered on top of the methodologies you already run, at AI scale.
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Why your highest-utilization station is rarely the constraint — and what to look for instead in the data and on the floor.
The single-day diagnostic that finds your real constraint — the walk-the-plant procedure refined across hundreds of operations.
How to convert recovered capacity into defensible cash — Zero Loss Analysis, first published in 2009, now run continuously rather than as a single engagement.
What the consulting industry won't tell you about why their last engagement didn't hold — and what makes a methodology actually durable.
How AI changes the cadence — and the rigor — of methodology work, without changing the methodology itself.
Where the Theory of Constraints sits relative to Lean, Six Sigma, TPM, and OEE — and why it's a layer on top of the methodologies you already run, not a replacement.
The first chapter, launch-week pricing, and the occasional essay between now and launch.
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